High Efficiency Disc Granulator for Bentonite Cat Litter Production 2–15mm Round Ball Granules Making Machine

Product Description:

The Disc Granulator, also known as a Pan Granulator, is a highly efficient and reliable granulation machine designed to convert fine powder materials into uniform round granules. It operates through the rolling motion of a rotating inclined disc, which continuously agglomerates the material under the action of centrifugal force, friction, and moisture. This process ensures stable performance, uniform granule size, and excellent strength of the finished granules.

The working disc is made of high-strength steel and is lined with anti-corrosion materials for durability and long service life. The inclination angle of the disc can be freely adjusted to control the particle size of the final granules, generally ranging from 2 to 15 mm, depending on production requirements. With a simple structure, smooth transmission, and convenient operation, this machine is widely recognized for its low energy consumption and high granulation rate — typically above 90%.

The disc granulator is widely used in fertilizer production, cat litter manufacturing, chemical processing, ceramic materials, and feed granulation. In the fertilizer industry, it is suitable for both organic and compound fertilizer production lines, effectively improving granule uniformity and product quality. For bentonite cat litter production, the machine efficiently shapes fine bentonite powder into round, dense, and dust-free granules, enhancing the product’s appearance and absorption capacity.

Thanks to its compact design, stable performance, and easy maintenance, the disc granulator is an ideal choice for small to large-scale production plants. Whether used as a standalone unit or integrated into a complete production line, it provides consistent results and long-term operational reliability.

Features:

1.High Granulation Efficiency

The disc granulator achieves a granulation rate of over 90%, producing uniform and round pellets. Its efficient design ensures minimal material loss during the process, improving overall production output and reducing operational costs.

2.Adjustable Pellet Size
The inclination angle of the disc and the moisture content of the material can be easily adjusted, allowing precise control over pellet diameter. Typical granule sizes range from 2 to 15 mm, making the machine versatile for different production needs.

3.Energy-Saving Design
Equipped with a low-power transmission system and optimized mechanical structure, the machine consumes less energy compared to traditional granulators. This design helps reduce production costs and ensures sustainable operation.

4.Stable and Reliable Operation
The granulator features a smooth rotation system and robust transmission mechanism, providing stable performance even under continuous operation. Its durable construction minimizes vibration and noise, ensuring long-term reliability.

5.Simple Structure and Easy Maintenance
With a compact and straightforward design, the machine is easy to operate, clean, and maintain. Key components are made of high-quality wear-resistant materials, extending service life and reducing maintenance frequency.

6.Wide Range of Applications

The disc granulator is highly versatile and suitable for multiple industries. It can process powders for organic and compound fertilizers, bentonite cat litter, chemical powders, ceramic materials, and animal feed, producing consistent and dense granules.

7.Durable Materials and Construction
The working disc and other critical parts are made of high-strength steel and lined with anti-corrosion materials, ensuring durability and resistance to wear, corrosion, and high temperatures.

8.User-Friendly Operation
Designed for both small and large-scale production plants, the machine features intuitive controls, making it easy for operators to adjust settings and achieve the desired pellet quality without specialized training.

9.Enhanced Product Quality
The continuous rolling and agglomeration process produces pellets with smooth surfaces, uniform density, and high structural integrity, suitable for further processing, packaging, or direct use.

Technical Parameters:

Applications:

The disc granulator is a versatile machine widely used in multiple industries for converting powder materials into uniform, round granules. Its adjustable disc angle, smooth rotation, and high granulation efficiency make it suitable for a variety of applications, both in small-scale workshops and large industrial production lines.

1.Fertilizer Production

• Organic Fertilizers: The machine efficiently processes composted animal manure, crop residues, and other organic powders into dense, uniform granules suitable for agricultural use.
• Compound Fertilizers: It can mix and granulate chemical fertilizer powders into consistent spherical granules, improving handling, storage, and application efficiency.

2.Bentonite Cat Litter Manufacturing

• The granulator shapes fine bentonite powder into round, dust-free granules with uniform size and high density, enhancing the absorption capacity and overall quality of cat litter products.

3.Chemical Industry

• Suitable for granulating chemical powders and additives into stable, uniform granules, the machine helps reduce dust and improves material handling and transportation.

4.Ceramic Materials

It can form fine ceramic powders into dense granules for further processing in sintering, molding, or coating applications.

5.Animal Feed Production

• The disc granulator can produce feed granules from powdered raw materials such as soybean meal, corn flour, and mineral additives, ensuring consistent size and quality for animal nutrition.

6.Other Powder Materials

• Beyond the industries listed above, the machine can handle a wide range of other powdery materials that require uniform granulation, including minerals, fillers, and specialty powders used in industrial processes.

The machine’s adjustable disc angle, speed, and moisture control allow producers to tailor the pellet size, density, and hardness according to specific production requirements. Its reliable performance, high granulation rate, and durable construction make it an indispensable piece of equipment for diverse granulation applications.

Support and Services:

At Tianci Heavy Industry Machinery, we are committed to providing complete support and services to ensure every customer achieves the best results from our equipment. From project planning to after-sales maintenance, our team offers professional assistance at every stage.

1. Pre-sales Consultation
We help customers choose the most suitable machines according to their materials, capacity, and production needs. Customized design and technical solutions are available to meet specific project requirements.

2. Installation and Training
Our experienced engineers can guide installation on-site or online. We also provide detailed operation manuals and training to ensure smooth and efficient production startup.

3. After-sales Service
We offer long-term technical support, quick spare parts supply, and regular maintenance guidance. Any issues are addressed promptly to minimize downtime and keep your production running steadily.

4. Global Support
With successful projects in over 200 countries, we understand the needs of different markets and provide reliable service wherever you are.

At Tianci, our mission is not only to deliver high-quality machines but also to build lasting partnerships through trust, professionalism, and continuous support.

FAQ:

Q1: What materials can the disc granulator process?
A1: The disc granulator is suitable for a wide range of powder materials, including bentonite cat litter, organic fertilizer, compound fertilizer, ceramic powder, and chemical materials. It can shape fine powders into round, uniform pellets efficiently.

Q2: What is the capacity range of the disc granulator?
A2: We offer various models with capacities from 1 to 10 tons per hour. Custom designs are available according to your production scale and material characteristics.

Q3: How does the disc granulator work?
A3: The machine uses a rotating inclined disc to roll and agglomerate materials into spherical granules. With the help of controlled moisture or binder, the powders gradually form uniform pellets during rotation.

Q4: What are the advantages of using a disc granulator?
A4: It features a high granulation rate (up to 90%), low energy consumption, stable operation, and easy maintenance. The pellet size can be adjusted by changing the disc angle or material moisture.

Q5: Do you provide installation and after-sales service?
A5: Yes. We offer on-site or online installation guidance, operator training, and long-term technical support. Spare parts are available quickly to ensure continuous production.